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Transform Your Frontline into a Connected Force
Meet the software that drives your industry with +29% productivity, +74% engagement and -32% turnover.
QAD Redzone: Software that Connects, Engages, and Drives Results
QAD Redzone is the leading connected workforce platform designed to transform the shop floor. It connects teams, streamlines operations, and drives results by creating a culture of collaboration and continuous improvement.
With an approach that’s surprisingly simple to implement, QAD Redzone empowers your frontline to achieve unprecedented levels of productivity and engagement while reducing employee turnover.
The Foundations of a Connected, Productive Operation
QAD Redzone is built on fundamental pillars that connect teams, digitize processes, and create a more efficient, collaborative operation. Each pillar represents an integrated solution to shop floor challenges:
Productivity
- Real-Time Dashboards:
Monitor frontline performance with clear, actionable metrics.
- Digital Kaizen Tools:
Identify bottlenecks and implement continuous improvements based on visual data.
- Frontline Engagement:
Engage operators in the search for solutions, fostering a culture of collaboration and accountability.
- Waste Elimination:
Detecte e Detect and eliminate operational waste to maximize throughput and efficiency.
- Fast Results:
Achieve dramatic productivity increases in just 90 days.
Key Features:
Compliance
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Paperless Quality:
Implement plant-wide quality dashboards with automatic alerts to ensure no checks are overlooked. Capture product images and use barcodes for automatic validations, minimizing errors and rework.
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Statistical Process Control (SPC):
Reduce variability by proactively adjusting processes when Redzone predicts out-of-control conditions, ensuring customer standards are met.
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Audits, Checklists, and Safety:
Perform audits with weighted scores to ensure adherence to safety and quality regulations. Utilize configurable checklists for safety inspections, cleaning, and other essential tasks. .
Key Features:
Reliability
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Operator Equipment Care:
Delegate cleaning, inspection, and lubrication (CIL) tasks to operators, improving their skills and freeing up maintenance staff to focus on preventative activities. This reduces unplanned downtime and ensures correct production line configurations.
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Early Defect Detection:
Train operators to use their senses of sight, sound, and smell to identify potential issues, enabling corrective action before they result in significant failures.
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Maintenance and Production Collaboration:
Facilitate instant communication between operators and maintenance technicians, ensuring that critical information is shared quickly to minimize downtime. Equipment health reports provide in-depth analysis of key reliability issues, promoting active operator participation in equipment care.
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Maintenance Calls for Breakdowns:
In the event of unexpected failures, operators can immediately contact maintenance technicians, ensuring that the right person receives the information they need to minimize downtime. This provides complete visibility into when a line stopped, when assistance was requested, when it arrived, and when production resumed.
Key Features:
Learning
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Accelerated New Hire Onboarding:
Use welcome videos, learning packs and knowledge checks to make new hires feel part of the team from day one, accelerating their adaptation and effectiveness.
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Digital Training and Multimedia Instruction:
Deliver video training content created by in-house experts, enabling employees to acquire new skills quickly and effectively.
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Digital Skills Matrix:
Monitor and manage your team’s skills, identifying training needs and development opportunities, ensuring everyone is aligned with the company’s goals.
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On-Demand Mentoring:
Facilitate access to experienced mentors, promoting continuous learning and knowledge sharing within the organization.
Key Features:
Collaboration
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CMulti-Channel Communication:
Facilitate problem resolution with mobile social communication tools including chat, video calls, image sharing, mentions (@), line logs, push notifications, and alerts.
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Operational Transparencyl:
Permita que líderes transmitam informações cruciais sobre segurança e atualizações de clientes por meio de canais dedicados, alertas e vídeos, assegurando que toda a planta esteja informada e alinhada.
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Root Cause Analysis
Leverage real-time data interpreted by Redzone’s AI to help teams identify issues, conduct root cause analysis, and implement effective corrective actions.
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Recognition and Appreciation
Encourage positive behaviors and celebrate achievements through recognition such as “high fives” and “good catches,” as well as digital or in-person meetings to recognize the front line.
Key Features:
The Leading Global Connected Workforce Solution
The Flywheel Effect: Productivity, Engagement and Retention
Productivity
+29%
Engagement
+74%
Who QAD Redzone is Made for
- Processed and frozen food manufacturers
- Dairy and dairy companies
- Beverage manufacturers, wineries and breweries
- Food distributors and supply chains
- Food and beverage companies face unique challenges, such as the need for agility in production and distribution. QAD Redzone acts as a strategic ally, optimizing operations for processed and frozen food manufacturers, dairy and dairy companies, wineries, breweries and distributors. With automation and connectivity, the solution simplifies processes, reduces costs and improves control of operations in a highly dynamic market.
- Suppliers of the automotive supply chain
- Automotive aftermarket parts and components
- OEMs
- In the automotive sector, where innovation and efficiency are essential, Redzone transforms operational management by integrating teams and simplifying processes. The solution serves suppliers of different layers of the automotive supply chain, aftermarket parts manufacturers and OEMs, helping to optimize production flows and ensure high quality and delivery standards. The automation and insights provided make Redzone indispensable for those seeking to stand out in a competitive market.
- Manufacturers of durable consumer goods (appliances, furniture)
- Manufacturers of non-durable goods (cleaning products, personal care)
- Manufacturers of toys and recreational goods
- Consumer goods manufacturers face increasing demands for innovation and efficiency. With this in mind, Redzone offers comprehensive support for companies producing durable goods, such as furniture and appliances, and non-durable goods, such as cleaning products and personal care. In addition, the solution is perfectly suited for manufacturers of toys and recreational goods, promoting control, productivity and flexibility in markets with fast and demanding life cycles.
- Pharmaceutical industries (drug and vaccine production)
- Medical device and hospital equipment manufacturers
- Life sciences industries operate in an environment that demands precision, traceability and compliance. Redzone’s technology is designed to support the production of drugs, vaccines and medical devices, ensuring the efficiency needed to overcome regulatory and quality challenges. The solution connects operations, optimizes flows and delivers results that help companies innovate and remain competitive in the sector.
- Engineering Materials
- Packaging
- Industrial Equipment
- Roll, Wire and Cable Stock
- Assembled and Customized Products
- Other Industrial Manufacturing Segments
- Industrial manufacturing companies have diverse and challenging needs. With Redzone, manufacturers of engineering materials, packaging, industrial equipment, wire and cable stock, assembled and customized products, among others, find the ideal solution to integrate operations, reduce waste and improve productivity. Redzone’s flexibility allows it to serve the different branches of manufacturing with excellence, adding value at each stage of the production chain.
Where do we fit in?
Our connected workforce management solutions integrate seamlessly into your workflow.
For the first time, members of production, maintenance and quality teams are connected, collaborating and achieving a common goal.
